Industry Insights & News

  For years, artificial intelligence has been framed as a disruptive force in manufacturing — something that would replace operators, automate decision-making, and fundamentally change plant-floor roles. In the converting room, however, the reality is far less dramatic and far more practical. AI in converting is not about replacing skilled operators. It’s about augmenting them. In flexible packaging operations — where slitting, lamination, and printing depend on experience, intuition, and process control — AI’s value lies in turning operational data into foresight. When deployed correctly, AI becomes a quiet but powerful layer of intelligence that improves consistency, reduces waste, and … Continued

The People Behind PennPac’s Flexible Packaging Service In the flexible packaging films industry, warehouses get bigger, machines get faster, and expectations climb higher. At PennPac, our advantage has never been the size of our buildings or the equipment on our floors. Simply put, it’s the people who walk through our doors every day. Machine operators keeping production schedules moving. Leadership coaching through challenges. Planners juggling the impossible. Administrative teams providing exceptional, personalized customer service. And at the end of the process, warehouse crews making sure everything flows out the doors with precision. In short, people are the differentiator for PennPac. … Continued

In flexible packaging, the performance of a slitter rewinder determines the quality of the rolls that converters and end users receive. While aged and/or inexpensive slitter rewinders might appear to get the job done, the difference between budget equipment and a premium machine becomes obvious the moment film hits a high-speed downstream production line. A high-quality slitter rewinder is engineered for precision tension control, tight tolerances, and superior roll formation. All of which, are essential for reducing downtime, limiting waste, and delivering consistent roll quality. Tension Control: The Foundation of Roll Quality Precise tension control is a significant differentiator between … Continued

  As we move toward 2026, the flexible packaging sector continues to push into new territory. Primarily driven by sustainability legislation, rapid material innovation, brand demands, and major jumps in automation. Whether you’re a converter, supplier, CPG brand, engineer, or a buyer, the landscape is evolving fast. Below are the key trends that will help define flexible packaging in 2026. Sustainability Becomes Science-Based, Not Just Marketing Based Sustainability isn’t new. In 2026 it becomes far more data-driven and compliance-focused.   Key Developments: EPR (Extended Producer Responsibility) compliance materials become the standard for many states. Mono-material structures will dominate new product … Continued

Estimated Reading Time: 10 minutes Key Takeaways Roll slitting services are essential for customizing material widths in the packaging industry. They enhance efficiency, reduce costs, and minimize material waste. Choosing the right service provider, like PennPac, can significantly improve operational outcomes. Applications of roll slitting span across various industries including food, pharmaceuticals, and textiles. Table of Contents What Are Roll Slitting Services? Roll Slitting Overview Flexible Roll Slitting Benefits of Roll Slitting Services in Efficient Packaging PennPac Roll Slitting Choosing the Right Roll Slitting Service Provider Conclusion Call to Action FAQ What Are Roll Slitting Services? Definition of Roll Slitting … Continued

Estimated Reading Time: 15 minutes Key Takeaways Specialty films enhance protection, durability, and aesthetic appeal in packaging. Customization of films allows for unique branding and product differentiation. Sustainability and cost-effectiveness are critical benefits of using specialty films. Future trends include advanced technologies and increased focus on eco-friendly solutions. Table of Contents Importance of Specialty Films in the Packaging Industry Types of Specialty Films Applications of Specialty Films in Packaging Benefits of Using Specialty Films for Packaging Selecting the Right Specialty Film for Your Packaging Needs Future Trends in Specialty Films for Packaging Conclusion FAQ Importance of Specialty Films in the … Continued

Estimated reading time: 12 minutes Key Takeaways Metallized films significantly enhance the barrier properties of packaging materials, extending product shelf life. These films provide improved aesthetic appeal, making products more attractive to consumers. Metallized films are versatile, used in both food-grade and industrial applications. The metallization process involves vacuum deposition of metals like aluminum, offering superior protection. Future trends focus on sustainability and innovative applications in various industries. Table of Contents Introduction Understanding Metallized Films Benefits of Metallized Films in Packaging High Barrier Packaging Food-Grade Metallized Films Applications of Metallized Films in Food Packaging Industrial Metallized Films Advantages of Using … Continued

Key Takeaways Metallized films enhance packaging with superior barrier properties and aesthetic appeal. They are used across various industries, including food, pharmaceuticals, and consumer goods. Advancements are being made to improve the recyclability and sustainability of metallized films. Future trends point towards increased demand for eco-friendly and premium packaging solutions. Table of Contents Introduction Metallized Film Overview Types of Metallized Films Metallized Packaging Applications of Metallized Films in Packaging Advantages of Metallized Films in Enhancing Packaging Performance Environmental Considerations Future Trends in Metallized Films and Packaging Conclusion FAQ Introduction to Metallized Films Metallized films are coated with a thin layer … Continued

Introduction In the food packaging industry, thermoforming films play a vital role in protecting products. These robust films extend shelf life and enhancing consumer appeal. Choosing the right film gauge thickness directly impacts durability, sealing performance, and barrier protection. For packaging engineers, understanding how to select the appropriate thermoforming film thickness is critical to ensuring product safety, cost-effectiveness, and regulatory compliance. The Role of Thermoforming Films in Food Packaging Thermoforming films play a critical role in today’s food packaging industry by offering the strength, flexibility, and barrier properties needed to protect a wide range of products. By heating and shaping … Continued

Key Takeaways Understanding the types and properties of food-grade thermoforming films is crucial for optimal packaging solutions. Compliance with food safety standards ensures the integrity and safety of packaged food products. Advanced packaging solutions like MAP and blister packs enhance product shelf life and consumer appeal. Introduction Food-grade Thermoforming film plays a crucial role in modern packaging solutions, especially in the food industry. Thermoforming films are thin plastic or polymer sheets that become moldable when heated. They are extensively used to create custom-shaped packaging solutions that meet various industry needs. Selecting the right thermoforming film is vital for ensuring packaging … Continued